Selection of galvanised sheet material, after precision stamping, automatic tapping, pulling rivets and other processes
About Us
Suzhou Heaten Machinery Industry Co., Ltd.
Founded in 2012, Suzhou Heaten is a professional metal mold design & fabrication supplier and precision part manufacturer. Heaten’s products are widely used in automotive, consumer electronics, medical and others. We focus on deep drawing, precision metal mold design and product manufacturing.
Suzhou Heaten Machinery Industry Co.,Ltd. is China Wholesale LCD bracket Suppliers and LCD bracket Factory. We have rich experience in stainless steel, aluminum, copper, iron and other materials. Our equipment includes: 30 sets of stamping precision processing equipment (110T-1000T punch press), 20 sets of mold manufacturing equipment (wire cutting machine, processing center, water mill, precision grinding, etc.) and inspection and testing equipment (hexcon coordinate, 2.5 dimensional, salt spray testing machine, etc.).
We are certified by IATF16949, ISO9001 and ISO14001. We carry out "Service, Quality" concept and people-oriented principle to meet the needs of customers.
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1. Material selection and pretreatment
First of all, in terms of material selection, we tend to use high-strength, corrosion-resistant, lightweight and easy-to-process materials, such as galvanized sheets. Galvanized sheets not only have good anti-rust properties, but also can effectively disperse stress through the zinc layer on its surface, reducing the risk of stress concentration. Before the materials enter the site, we conduct strict quality inspections to ensure that the chemical composition, mechanical properties and surface quality of the materials meet the design requirements. In addition, the galvanized sheets are pretreated, such as degreasing, rust removal, phosphating, etc., to enhance the adhesion and corrosion resistance of the materials, laying a solid foundation for subsequent processing.
2. Precision mold design and manufacturing
The mold is the core tool for forming the LCD screen bracket, and its design is directly related to the accuracy and stability of the product. Heaten has first-class mold design and manufacturing capabilities, using advanced CAD/CAM software for 3D modeling and simulation analysis, accurately calculating the stress distribution during the stamping process, optimizing the mold structure, and reducing stress concentration points. In terms of mold manufacturing, we are equipped with high-precision equipment such as wire cutting, machining center, water grinding, and fine grinding to ensure that the precision of the mold reaches the micron level, effectively avoiding the stress concentration problem caused by mold wear or design defects.
3. Optimization of precision stamping process
During the stamping process, we use multi-stage stamping technology and progressive mold design to gradually form, reduce the deformation of a single stamping, and effectively control stress accumulation. Especially in key parts, such as the connection and support points of the bracket, we reduce friction and heat generation by optimizing the stamping path, adjusting the stamping speed and pressure, and using suitable lubricants to further reduce stress concentration. In addition, we also use precise automatic tapping and rivet technology to ensure the firmness and stability of the connection parts, while reducing the uneven stress caused by manual operation.
4. Stress release and post-processing
After the stamping is completed, we use vibration aging, heat treatment or natural aging to release the residual stress inside the workpiece and prevent later deformation caused by stress concentration. Vibration aging redistributes the microscopic stress inside the workpiece by applying periodic external forces to achieve stress balance; heat treatment changes the microstructure of the material through heating and cooling processes to improve its deformation resistance. For brackets of specific sizes, we will also perform local annealing or quenching treatment to accurately control the hardness and toughness of the material to ensure its stability under complex stress environments.
5. Strict quality control and testing
Throughout the production process, we have implemented a strict quality control system, following international standards such as IATF16949, ISO9001, and ISO14001 to ensure that every step of the operation complies with established processes and quality requirements. We are equipped with advanced testing equipment such as Hexagon three-dimensional coordinate measuring machines, 2.5-dimensional image measuring machines, and salt spray testers to conduct comprehensive testing of the dimensional accuracy, surface quality, and corrosion resistance of LCD brackets, and promptly discover and correct potential stress concentration problems.
6. Customized solutions and continuous optimization
Heaten not only provides standardized LCD bracket production, but also excels in designing and manufacturing customized solutions based on the specific needs of customers. We have a technical team composed of senior engineers who can deeply analyze the customer's application scenarios, evaluate the potential risks of stress concentration, and provide customers with the most optimized product solutions through innovations in materials, design, and processes. At the same time, we continue to track the performance of products in actual applications, collect feedback, and continuously optimize the design and production processes to ensure continuous improvement and upgrading of products.
Contact Us
Telphone:+86-15850033223 E-mail:[email protected] Address:No. 2566 Huan Qing Road, Kunshan city, Jiangsu, P.R.CLCD bracket Suppliers And Factory
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