Mold design with professional hard row, and soft row of mold design engineers, positional accuracy can reach 0.1mm
Application with new energy vehicles hard and soft rows, start-up energized interconnection role
About Us
Suzhou Heaten Machinery Industry Co., Ltd.
Founded in 2012, Suzhou Heaten is a professional metal mold design & fabrication supplier and precision part manufacturer. Heaten’s products are widely used in automotive, consumer electronics, medical and others. We focus on deep drawing, precision metal mold design and product manufacturing.
Suzhou Heaten Machinery Industry Co.,Ltd. is China Custom Flexible Copper Busbar Manufacturers and Flexible Copper Busbar Company. We have rich experience in stainless steel, aluminum, copper, iron and other materials. Our equipment includes: 30 sets of stamping precision processing equipment (110T-1000T punch press), 20 sets of mold manufacturing equipment (wire cutting machine, processing center, water mill, precision grinding, etc.) and inspection and testing equipment (hexcon coordinate, 2.5 dimensional, salt spray testing machine, etc.).
We are certified by IATF16949, ISO9001 and ISO14001. We carry out "Service, Quality" concept and people-oriented principle to meet the needs of customers.
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READ MOREIn the rapid development of the new energy vehicle industry, the optimized design of the internal structure of the battery pack and efficient connection have become key factors in improving the performance and safety of the whole vehicle. As an innovative connection solution, Flexible Copper Busbar is gradually emerging in the field of new energy vehicles. So, how does Flexible Copper Busbar play its unique advantages in the field of new energy vehicles?
Flexible Copper Busbar is a flexible BUSBAR (cumulatively energized thin copper plate) for power transmission. Compared with traditional hard copper busbars, flexible copper busbars have higher flexibility and can be bent, twisted and folded in various ways according to the needs of the internal structure of the battery pack, thereby optimizing the layout. This flexibility not only improves the utilization rate of the internal space of the battery pack, but also reduces the difficulty and cost of assembly.
In terms of material, Flexible Copper Busbar is usually composed of multiple layers of highly flexible thin copper sheet conductors, with an outer layer covered with an insulating layer. These thin copper sheets are superimposed and pressed at both ends by advanced molecular diffusion welding technology to ensure good conductivity and mechanical strength. The surface treatment of the copper sheet (such as bare copper, tin plating, nickel plating, silver plating) can be selected according to the specific application requirements to meet different conductivity and corrosion resistance requirements.
In terms of insulation layer, Flexible Copper Busbar also performs well. In order to ensure the insulation performance of the product, TPE (thermoplastic elastomer) or other high-temperature resistant insulation materials are usually used as sheaths. In the case of fire resistance, insulation tape (Mica Tape) containing soft mica can also be used as an additional protective layer. The selection and application of these insulating materials enable Flexible Copper Busbar to maintain stable performance in various harsh use environments.
In addition to the advantages of material and structure, Flexible Copper Busbar also has excellent conductivity and lightweight characteristics. Due to the design of multi-layer thin copper sheets, Flexible Copper Busbar can achieve lighter weight and smaller space occupancy while ensuring sufficient conductive area. This is especially important for new energy vehicles, because lightweight is one of the key factors to improve the energy efficiency and cruising range of the whole vehicle.
In practical applications, Flexible Copper Busbar is widely used in power battery packs, nickel-hydrogen power batteries and various lithium battery modules of new energy vehicles. As the connection bar inside the battery pack, Flexible Copper Busbar not only realizes efficient connection between battery cells, but also optimizes the overall layout of the battery pack, improving the safety and reliability of the vehicle.
Flexible Copper Busbar can also be customized according to the specific needs of customers. In the copper foil soft connection of the new energy vehicle pack, Flexible Copper Busbar can drill holes on the contact surface according to the drawings to meet specific connection requirements. This customized production capability enables Flexible Copper Busbar to better adapt to the rapid development and diversified needs of the new energy vehicle industry.
Contact Us
Telphone:+86-15850033223 E-mail:[email protected] Address:No. 2566 Huan Qing Road, Kunshan city, Jiangsu, P.R.CCustom Flexible Copper Busbar Manufacturers And Company
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